SchematicsHub.com

Engineering reference hub for SMPS, power electronics & precision measurement.

Current Sense Methods in SMPS

Accurate current sensing is fundamental for over-current protection, cycle-by-cycle limiting, current-mode control, power monitoring, and safe operation in SMPS, DC/DC converters, motor drivers and LED drivers.

This guide explains practical sensing methods, accuracy limits, and PCB layout rules.

1. Low-Side Shunt Resistor (classic method)

The most widely used method: a small resistor in the return path of the switch or load.

  • Easy to measure with op-amp, CSA or controller pin
  • Low noise compared to high-side sensing
  • Allows cycle-by-cycle current limit

Limitations:

  • Introduces additional power loss
  • Cannot detect short to GND
  • Requires Kelvin connections
🔧 TI Current Sense Amplifier Selector — find shunt amplifiers →

2. High-Side Shunt (precision current sense)

Measures current on the positive side, enabling detection of shorts to ground. Must use a differential amplifier with high CMRR.

  • Detects load shorts reliably
  • Works in buck, boost and motor drivers
  • Amplifier must handle common-mode voltage

Typical amplifiers:

  • TSC2011 / INA240 (TI)
  • MAX9938 (Analog Devices)
  • ZXCT series (Diodes Inc.)

3. Current Transformer (CT)

Used in offline SMPS, PFC and gate-drive circuits for fast, isolated current measurement.

  • No losses in primary (ideal for high current)
  • Provides galvanic isolation
  • Excellent for switch current monitoring

Limitations:

  • No DC response
  • Needs burden resistor
  • Saturation at high load transients

4. RC-Filtered Sense (lossless current sensing)

“Lossless sensing” reconstructs current from switch voltage using RC network. Works with MOSFET RDS(on) or diode reverse recovery profile.

  • No shunt resistor → no power loss
  • Very inexpensive

Disadvantages:

  • Not accurate across temperature
  • Dependent on MOSFET parameters
  • Needs calibration

5. MOSFET Drain-Source Sense (RDS(on))

The MOSFET itself is the shunt. Voltage across RDS(on) is used for cycle-by-cycle control.

  • Zero BOM cost
  • No power loss in discrete shunt

Issues:

  • RDS(on) varies strongly with temperature (±30–60%)
  • Not suitable for precise limit
  • Needs filtering and blanking time

6. Hall-Effect Current Sensors (isolated)

Ideal for high current (>10 A), motor drives, battery systems and galvanic isolation.

  • No insertion loss
  • Works for AC + DC
  • Excellent for inverters & BLDC

Drawbacks:

  • Moderate response time
  • Offset drift with temperature
  • Larger physical size

7. Integrated Controller Sense (Peak / Valley sense)

Many SMPS controllers include current sense pins for:

  • Peak current mode
  • Valley current mode
  • Hiccup/latched OCP
  • Soft-start current foldback

These circuits usually require clean layout, RC filtering and Kelvin return to the source/shunt.

8. PCB Layout Rules for Current Sensing

  • Use Kelvin sense pads on the shunt
  • Keep sense traces short and away from SW node
  • Route sense traces as a differential pair
  • Place RC filter close to amplifier/controller
  • Use solid ground plane under sensing network

9. Quick selection guide

Method Accuracy Loss Bandwidth Isolation
Low-side shunt High Yes High No
High-side shunt High Yes High No
Current transformer Medium No Very high Yes
RDS(on) sensing Low No Medium No
Hall sensor Medium No Low/Med Yes

10. Conclusion

There is no universal method for all applications. The right choice depends on:

  • current range
  • desired accuracy
  • isolation needs
  • efficiency targets
  • SMPS topology

For most DC/DC converters: low-side shunt + CSA is the most practical and accurate. For high-power inverters and motor drives: Hall sensors or CTs dominate.


🌐 Build your own engineering knowledge hub like SchematicsHub — fast SSD hosting, WordPress and HTTPS in minutes →