Current Sense Methods in SMPS
Accurate current sensing is fundamental for over-current protection,
cycle-by-cycle limiting, current-mode control, power monitoring,
and safe operation in SMPS, DC/DC converters, motor drivers and LED drivers.
This guide explains practical sensing methods, accuracy limits, and PCB layout rules.
1. Low-Side Shunt Resistor (classic method)
The most widely used method: a small resistor in the return path of the switch or load.
- Easy to measure with op-amp, CSA or controller pin
- Low noise compared to high-side sensing
- Allows cycle-by-cycle current limit
Limitations:
- Introduces additional power loss
- Cannot detect short to GND
- Requires Kelvin connections
2. High-Side Shunt (precision current sense)
Measures current on the positive side, enabling detection of shorts to ground.
Must use a differential amplifier with high CMRR.
- Detects load shorts reliably
- Works in buck, boost and motor drivers
- Amplifier must handle common-mode voltage
Typical amplifiers:
- TSC2011 / INA240 (TI)
- MAX9938 (Analog Devices)
- ZXCT series (Diodes Inc.)
3. Current Transformer (CT)
Used in offline SMPS, PFC and gate-drive circuits for fast, isolated current measurement.
- No losses in primary (ideal for high current)
- Provides galvanic isolation
- Excellent for switch current monitoring
Limitations:
- No DC response
- Needs burden resistor
- Saturation at high load transients
4. RC-Filtered Sense (lossless current sensing)
“Lossless sensing” reconstructs current from switch voltage using RC network.
Works with MOSFET RDS(on) or diode reverse recovery profile.
- No shunt resistor → no power loss
- Very inexpensive
Disadvantages:
- Not accurate across temperature
- Dependent on MOSFET parameters
- Needs calibration
5. MOSFET Drain-Source Sense (RDS(on))
The MOSFET itself is the shunt. Voltage across RDS(on) is used for cycle-by-cycle control.
- Zero BOM cost
- No power loss in discrete shunt
Issues:
- RDS(on) varies strongly with temperature (±30–60%)
- Not suitable for precise limit
- Needs filtering and blanking time
6. Hall-Effect Current Sensors (isolated)
Ideal for high current (>10 A), motor drives, battery systems and galvanic isolation.
- No insertion loss
- Works for AC + DC
- Excellent for inverters & BLDC
Drawbacks:
- Moderate response time
- Offset drift with temperature
- Larger physical size
7. Integrated Controller Sense (Peak / Valley sense)
Many SMPS controllers include current sense pins for:
- Peak current mode
- Valley current mode
- Hiccup/latched OCP
- Soft-start current foldback
These circuits usually require clean layout, RC filtering and Kelvin return to the source/shunt.
8. PCB Layout Rules for Current Sensing
- Use Kelvin sense pads on the shunt
- Keep sense traces short and away from SW node
- Route sense traces as a differential pair
- Place RC filter close to amplifier/controller
- Use solid ground plane under sensing network
9. Quick selection guide
| Method |
Accuracy |
Loss |
Bandwidth |
Isolation |
| Low-side shunt |
High |
Yes |
High |
No |
| High-side shunt |
High |
Yes |
High |
No |
| Current transformer |
Medium |
No |
Very high |
Yes |
| RDS(on) sensing |
Low |
No |
Medium |
No |
| Hall sensor |
Medium |
No |
Low/Med |
Yes |
10. Conclusion
There is no universal method for all applications.
The right choice depends on:
- current range
- desired accuracy
- isolation needs
- efficiency targets
- SMPS topology
For most DC/DC converters:
low-side shunt + CSA is the most practical and accurate.
For high-power inverters and motor drives:
Hall sensors or CTs dominate.